Create Custom Tote Bags with Sublimation Blanks

Create Custom Tote Bags with Sublimation Blanks

Tote bags are versatile, practical, and stylish accessories that can be used by individuals, businesses, non-profits, event organizers, and more. They offer a convenient way to carry items while also providing an excellent canvas for custom printing. If you’re looking to create custom tote bags that showcase your unique designs, logos or messages, then sublimation blanks might be the perfect solution for you.

What Are Sublimation Blanks?

Sublimation is a process of dyeing fabrics where heat and pressure are used to transfer ink from a special paper onto the fabric’s surface. The result is vivid colors that become embedded into the fibers of the fabric instead of sitting on top of it like traditional screen printing methods. Sublimation blanks refer to pre-made products made from materials suitable for sublimated printing.

Sublimation blanks can come in various forms such as shirts, mugs, phone cases – or tote bags! When it comes to tote bag customization specifically though there are several factors when selecting ones compatible with sublimating successfully:

  • Material: In order for sublimation to work properly —the material must be polyester or have a specialized coating receptive to absorbing dye.
  • Color: A white background color works best because lighter colors absorb dyes better than darker ones.
  • Texture: While some textures may look good visually they may not actually allow proper penetration during heating which will lead poor print quality.

Once you have selected your blank tote bag(s), use graphic design software such as Adobe Illustrator or Photoshop (or even free softwares online) to create designs that fit within your specific tumbler blank dimensions.

Why Choose Sublimated Custom Tote Bags?

There are plenty of reasons why people choose sublimated custom tote bags over other printing methods! Let’s explore them:

Vibrant Colors

As mentioned earlier in the article, sublimation printing achieves vivid colors no other method can match. The process allows for finer lines and greater detail, making it ideal for intricate or detailed designs. These attributes ensure that your tote bags look stunning with perfectly printed motifs sure to catch anyone’s eye.


Sublimated images don’t flake or peel away because the dye is embedded inside the fibers of the fabric itself. This ties in nicely with one of ToteBagSupplier’s characteristics – customizing options for businesses, schools, and non-profits to utilize branded swag that actually lasts a long time instead of being low quality giveaways that are quickly discarded.


Unlike traditional screen printing methods where additional costs arise from each ink color added —sublimation offers a flat per-piece rate regardless of how many colors you use. Additionally these prices may even vary depending on order quantity which scales down total cost further.


Sublimation uses water-based inks which release very little pollutants into the environment compared to more harmful dyeing processes. The savings made here are not only significant but make sublimating an environmentally responsible choice supporting sustainable practices.

Customizing Your Sublimated Tote Bag Design

When it comes to designing your tote bag graphics there are several things you need to consider:

  • Purpose and audience: What message do you want your tote bag design to convey? Who will be using it?
  • Branding: For business or non-profit purposes ensuring brand consistency should remain primary.
  • Layout: How large will my image be? Should I incorporate branding and design elements along with text on my print area?

Overall when creating compelling designs emphasizing clarity and simplicity always win so get creative while taking cues from similar successful campaigns within your industry!

Production Process

Now let’s go through some steps involved in producing our final product :

1) Start by setting up your work space! Make sure everything you need for the sublimation process is within reach and you’re working on a stable, heat-resistant surface. Set up your dye-sublimation printer, ink cartridges, software & press.

2) Open up Adobe Illustrator or Photoshop to begin designing your tote bag design .

3) Once complete save it as a .pdf file format that can be uploaded into printing software such as Sawgrass Sublijet (a free online print driver from one of the most popular brands offering sublimation supplies).

4) Place your tote bags under the heat-press unit at roughly 380F degrees.

5) Print out your designs on special transfer paper made specifically for sublimation and lay face down onto the white polyester blanks.

6) Wait until they cool down completely before removing them carefully then pack them neatly into their boxes ready to distribute !

In Conclusion

Sublimated custom tote bags offer several advantages over traditional screen-printing methods in terms of vibrancy, durability, and eco-friendliness. Above we’ve provided some tips on how to create custom printed tote bags with versatile sublimation blanks along with important production steps if you’re interested in getting started today!

Note – it’s essential to always work with experts who have experience handling dye-sublimation processes when sourcing equipment or supplies so make sure do this research beforehand.


FAQ 1: How does sublimation printing work?

Sublimation printing is a process that involves transferring ink onto a material using heat and pressure. The design is first printed on a special sublimation paper, which is then placed on the blank tote bag. The bag and paper are then subjected to high temperatures using a heat press machine, causing the ink to vaporize and penetrate the fibers of the fabric. This results in vibrant and long-lasting colors that won’t fade or peel.

FAQ 2: What materials can I use for sublimation printing on tote bags?

Sublimation works best on polyester or polymer-coated materials, as these fabrics have polymers that encapsulate dye molecules during the transfer process. In terms of tote bags, you can use specially designed sublimation blanks made from 100% polyester or hybrid blends (i.e., polyester/cotton). It’s crucial to ensure that your blank has been specifically designed for sublimation printing if you want to achieve optimal results.

FAQ 3: Can I create custom designs for my tote bags using sublimation?

Absolutely! One of the most significant benefits of sublimation printing is its ability to produce intricate and detailed designs at high resolutions without limiting color options. You can create custom designs using graphic design software like Adobe Illustrator or CorelDRAW and print them onto transfer paper. From there, it’s just a matter of pressing them onto your chosen blank tote bag using a heat press machine. With some creativity and experimentation, you can produce one-of-a-kind personalized tote bags perfect for gifts, events, promotions or everyday use.

Remember always follow manufacturer instructions while performing any kind of DIY project involving tools and machinery

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